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The Excellence Award proves that this aim also applies to us. The hard work of recent years has paid off. Thanks to our management system, the high degree of flexibility and the commitment of our employees, we can successfully assert ourselves against ever fiercer global competition.

He says this success is powered by a multi-faceted methodology for continuously improving the plant and the secret behind it is the constancy and persistence to continue striving towards this target.

This is symbolized in the plant by the Simatic production system as well as the motto: All companies in Germany and France are invited to benchmark their management quality against the best in their sector and in other sectors.

The winners for were presented in the April 16 issue of Wirtschaftswoche. You can find more information on "Best Factory " at www. A special feature of EWA is its outstanding quality.

This has three basic facets: The manufacture of top-quality products like Simatic control systems requires optimally synchronized production sequences that engage perfectly with each other.

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[SIEMENS KR DF/PD] Smart Factory - Electronic Works Amberg (ENG)

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If you want to pay them a visit, go to W Mason St. Need to give Oneida Mason Street Casino a call? The manufacture of top-quality products like Simatic control systems requires optimally synchronized production sequences that engage perfectly with each other.

At EWA, this is implemented with a flexible and customer-oriented corporate structure. High tech and innovation are determining factors.

That's why they count on cooperation between production and development at EWA. To fulfill the ever-shortening product innovation cycles, it is necessary to reduce development times.

One of EWA's competitive strengths is close and systematic cooperation with development, enabling innovations to be brought rapidly to product maturity or potentially required manufacturing processes to be evaluated quickly and at an early stage by means of prototypes.

However, along with ingenious technology and logistics, it is the employees who are responsible for this lasting success. They all work continuously on improvements using their own initiative.

Every production team, for example, carries out regular problem analyses, works out solution approaches for improvements, and tests new methods.

The Amberg plant has thus constantly occupied a top position in the Siemens-wide improvement competition for some years. Instead of treating patients, the facility, which Siemens established in , produces Simatic programmable logic controls PLCs.

The devices are used to automate machines and equipment in order to save time and money and increase product quality. They control ski lifts and the onboard systems of cruise ships as well as industrial manufacturing processes in sectors from automobile production to pharmaceuticals.

Production quality is at The factory manufactures 12 million Simatic products per year. At working days per year, this means that the EWA produces one control unit every second.

Production is largely automated. Machines and computers handle 75 percent of the value chain on their own; the rest of the work is done by people.

Only at the beginning of the manufacturing process is anything touched by human hands, when an employee places the initial component a bare circuit board on a production line.

From that point on, everything runs automatically. What's notable here is that Simatic units control the production of Simatic units.

About 1, such controls are used during production, from the beginning of the manufacturing process to the point of dispatch. At the beginning of the manufacturing process, conveyor belts take the bare circuit boards to a printer, which uses a photolithographic process to apply a lead-free solder paste.

In the next step, placement heads mount individual components, such as resistors, capacitors, and microchips, onto the circuit boards. The fastest production line can mount , components per hour — a process that is controlled by Simatic units.

Once the soldering process has been completed, the printed circuit boards arrive at an optical test system, where a camera examines the position of the soldered components while an X-ray machine inspects the quality of the soldered connection points.

Next, each printed circuit board is mounted into a housing. It is then retested and sent to a delivery center in Nuremberg. From there the PLCs are shipped to more than 60, customers all over the world.

About 20 percent are sent to China; the rest are mainly sold to customers in Germany, the U. Although production in Amberg is highly automated, human beings ultimately make the decisions.

For example, Johannes Zenger, an electronics technician, supervises the test station for populated printed circuit boards, even though he himself doesn't test the components and circuitry.

Like his colleagues, Zenger can monitor the entire value chain from his workplace. That's because each circuit board has its own unique barcode that lets it communicate with the production machines.

More than one thousand scanners document all of the manufacturing steps in real time and record product details such as soldering temperature, placement data, and test results.

As this happens, around 50 million pieces of process information are generated each day and stored in the Simatic IT manufacturing execution system.

Software defines all of the manufacturing processes and commands so that production can be recorded and controlled from start to finish. NX and Teamcenter, both of which are Siemens PLM software solutions, directly supply the manufacturing processes with the latest Simatic updates.